Roof replacements, roof repairs, waterproofing

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Chimney waterproofing
Chimney waterproofing
This client we did a job for had a chimney that was leaking. She called us to come have a look at what the problem was and we immediately found the it. The old waterproofing that was done had come loose over time. Not only that it was done incorrectly and started causing water damage to the inside of the house. The best thing we recommended her we do is " rip out and replace".
Removing the clay roof tiles
Stacking slate tiles of roof
Our contractor removed all the slate tiles necessary so he could prepare the surface for the flashing. A great way to pack the clay tiles is to heap them on top of each other and rest them against a roof tile that is supported by a batten. You can place your bucket with bitumen primer on top of the pile of roof tiles as well to keep it in reach when you're ready to use it.
Removing the clay roof tiles
Removing roof tiles on battens and chimney
The previous flashing was made of lead. Lead flashing is very strong but if it's not fixed properly it pulls loose at the ends where it's fixed against the wall of the chimney. Water then naturally runs down the wall behind the lead flashing and into the house. The right way to do flashing is to fix it is between two bricks not onto the middle of a brick as shown in the picture. To improve the quality of the water- proofing the flashing should have been extended to the 2nd batten not the first one. But all that will change very soon.
Preparing the waterproof foundation
Preparing to use primer on chimney The previous lead flashing normally gets completely removed but we were able to use some of it to our advantage. Some of the lead flashing was in great condition and perfect to torch 4mm viapol on. The lead flashing also keeps the torch on in place when mending it to the chimney. Lead flashing can also be bend and molded very easily as you can see in the picture. We applied normal cement to smoothen and even out the surface where we were going to work when relining the chimney waterproofing. After that it was time to apply the bitumen primer. Bitumen primer can be applied and evened out with a normal paint brush. Primer works just like a paint primer. It welds the torch on to it ensuring a good bond.
Applying bitu primer to chimney
Measure for 4mm viapol torch on
Measuring for via pole 4mm torch-on When measuring up for the torch on make sure that your turn-ups are at least 150mm. That means the total width of the entire torch on piece should total at least 300mm. The torch on we measured up for here was had turn-ups of 200mm making the total width 4mm. We had to make it this wide so that the torch on would end up between two bricks. This allows the water to run naturally away from the ends of the torch on instead of trying to penetrate it. The length of the torch on here had to be the width of the chimney plus 200mm on each side to compensate for the turn-ups.
Measuring the lenght of the chimney
Measure to cut 4mm viapol torch on
Measuring to cut 4mm via pole torch on The 4mm viapol torch-on must now be rolled out to be cut to the measurements taken. After you have measured out the piece you need you can use a chalk line to shoot a straight line on the torch-on. This will also help you to cut a straight line. You can use a Stanley knife to cut the viapol torch-on with. There the is a special blade you can buy that look like a hook. It actually hooks to the bottom of the torch-on while cutting through it forcing the blade to cut straight . After you've done all that you can roll the torch-on up and carry it up to the chimney.
4mm via pole torch on cut up
Torch on chimney flashing
Applying torch on flashing Before you put the waterproof flashing against the chimney make sure the surface is clean and properly coated with Bitumen primer. Remember to apply bitumen primer to the brick wall of the chimney and onto the roof slate tiles too.If the primer is not applied properly the bitumen torch on flashing will pull loose and take in water. The torch on is very flexable so it will easily mould into the corners of the chimney. All you have to do is fold it 90 degrees or you can place the torch on on the slate roof tiles and against the brick wall of the chimney and push it into the corner with your foot. This should be sufficient enough. If the viapol torch on still doesn't want to fold at a 90 degree angle you can apply a bit of heat just enough to make it bend.
Heatfuse Uni-torch to chimney
Heating up the torch-on

When you do the chimney flashing remember to heat up the bottom of the torch on viapol so that it can bond with the surface. You can heat the bottom up just before it reaches melting point otherwise the torch on becomes very sloppy and very difficult to work with. It's best if the torch on is firm and controllable. In the bottom picture you will see that the chiminey waterproofing contractor applies the uni-torch waterproofing membrane between two bricks. If you torch the uni-torch against the surface of the bricks it will eventualy pull loose. When water flows down the wall of the chimney it runs onto the uni-torch and off onto the roof. If you apply the uni-torch (torch on viapol) against the surface of the brick the water doesn't run over the torch on but against it and eventualy through continual rain it will run under it and into your house.

The gas burner with which to apply the uni-torch has a lever that you can hang it up with. We hung the gas burner up on a plastic external gutter on the side of the clay tiles. If you're going to torch on a high roof I recogmend you use a 9kg gas bottle. The 14kg as well as the 19kg gas bottles can be become very heavy if you have to move it around on a sloped roof all the time.

 

Fortunately the gas burners hose was very long so the contracter did'nt have to carry this monster gas bottle up the roof.

 

 

 

When Uni-torch is heated it molds very easily to any shape. Here you can see how the torch- on is smeered in between the clay tiles profile to ensure the the water flows smoothly from the top of the roof and down over the torch-on. Remember that when you do waterproofing you want to follow that natural flow of water. If the uni-torch is'nt properly heat fused to the clay tiles the water will run underneath the uni-toch and into the roof eventualy causing water damage.

Same goes for when you apply torch-on against the brick wall. The Uni-torch must be heatfused in between the grooves. That way when the water runs down the wall it won't run under the torch-on and into the roof but over the torch-on down the roof and into the gutter.

 

In this picture the contractor is finishing off the back corner of the chimney before waterproofing the back. Make sure enough bituminous primer is applied to the lead base upon which the torch-on will be heatfused to ensure that it does'nt come loose .

 

 

The Uni-torch must be taken back onto the second batten and fixed with clout nails to ensure that no water will leak in any where. If you cut a piece 400mm wide you should be ok. Make sure you fix the torch-on with clout nails though becuase you don't want it to come loose while the tiles are ontop.

 

Finishing off the back of the chimney corner properly is also very important. All the water flows from the top of the roof down against the back of the chimney so the back must be very watertight. The idea of the 400mm torch-on piece behind the chimney is that if the water collects behind it that it will flow down the sides away from the chimney.

 

 

After the torch-on is complete and you're sure that no water will leak into the chimney you can pack the tiles back.

 

 

 

To finish off the waterproofing of the chimney you can either paint a UV reflectant aluminium paint called silvakote or acrylic st which is a weatherprufe product. Acrylic st the only paint that sticks to torch-on. We even use it as a primer if we want to paint the torch-on a different color.

Applying Uni-torch to chimney
Gas burner hooked onto gutter
19Kg gas bottle
Shaping the corner of the chimney
Torch-on fused between bricks
Back of chimney being waterproofed
Using clout nails to fix the torch-on to the battens
Packing back the clay tiles
Applying acrylic st to the chimney
 
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